Prismacontrol AUTOMATION TOOLS

PRISMACONTROL is PRISMATECH’s suite of automatic solutions designed to optimise the monitoring and management of production processes. It includes hardware and software tools that improve operational efficiency, data traceability and integration with company systems.

Modularity and customisation
Each PRISMACONTROL component can be selected and integrated to match specific production needs.

Key options include:

• Double-seat mix-proof valves for automatic line loading/unloading with full flow separation and no cross-contamination risk; they ensure high hygiene and even sanitising fluid distribution.
• Load cells for precise, automated weighing of solid and liquid ingredients.
• CO₂ analysis unit for continuous carbon dioxide detection (g/l), shown on HMI with self-adjustment for deviations.
• O₂ analysis unit for online dissolved oxygen monitoring (ppm), integrated with data analysis software.
• Brix analysis unit with refractometric analysers for sugary or diet drinks, displayed on HMI.
• Industry 4.0/5.0 compatibility for tracking temperature, recipes, machine status, and production times.
• Custom software for a complete production data overview.
• In-house software enabling direct ERP/MES system integration.

Hygiene and automated cleaning
Each machine is designed to be easily accessible and compatible with the Clean in Place (CIP) system, for an automated sanitisation process that guarantees reduced operating times and costs.

Reliability, precision, process continuity
In-house software design and compatibility with major industrial systems make PRISMACONTROL an essential tool for real-time process control and interconnection with company information systems.